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What are the water quality requirements?
Water quality is a critical factor influencing the performance, efficiency, reliability, and service life of Aurashu’s Integrated Low-Temperature Heating Modular Units. Because these systems rely on stable heat exchange between the refrigerant circuit and the water-side loop (for heating, cooling, or domestic hot water), maintaining proper water quality ensures consistent operation, reduced maintenance, and long-term durability. Poor water conditions—including scaling, corrosion, sediment buildup, and microbiological growth—can significantly impair the unit’s thermal performance and increase energy consumption.
1. Importance of Water Quality in Aurashu Modular Units
Aurashu’s modular units use high-performance plate heat exchangers or brazed plate exchangers with narrow channels. While these designs maximize heat transfer efficiency, they are sensitive to water contaminants. Even a small amount of scale or rust can reduce heat transfer, lower system efficiency, increase operating pressure, and cause compressor overload.
Maintaining correct water quality ensures:
Higher heat transfer efficiency
Stable outlet temperatures and reliable comfort performance
Reduced compressor and pump energy consumption
Extended equipment lifespan (10–15+ years)
Lower maintenance frequency and downtime
2. Key Water Quality Requirements
(1) Hardness & Scaling Control
Hard water causes mineral deposition (primarily calcium and magnesium) inside heat exchangers—one of the biggest causes of capacity loss.
Aurashu recommends:
Total hardness ≤ 100 mg/L
Use softened water or anti-scaling treatment
Periodic descaling for high-hardness regions
Scaling of even 1 mm can reduce heat transfer by 10–15%, significantly raising operating costs.
(2) Corrosion Prevention
Corrosion causes metal deterioration, leaks, and exchanger damage.
To minimize corrosion:
Maintain pH between 7.0 and 9.0 (depending on system materials)
Control chloride and sulfate ions within standards
Add corrosion inhibitors when needed
Use stainless-steel-friendly water treatment for plate heat exchangers
Stainless steel, copper, and brazed plates require balanced chemistry to avoid pitting corrosion.
(3) Suspended Solids & Sediment Control
Sediment, rust particles, and sand can block heat exchanger channels.
Aurashu recommends:
Suspended solids ≤ 20 mg/L
Install Y-strainers or mesh filters on the return line
Use automatic or magnetic filters for industrial loops
Regular flushing is recommended for older building pipelines.
(4) Microbiological Control
Bacteria, algae, and slime lead to biological fouling, which reduces heat transfer and may cause odor or corrosion.
Use biocides if microbiological contamination is detected
Ensure circulation loops are closed to minimize biological growth
(5) Anti-freezing Protection (Cold-Climate Operation)
In extremely low outdoor temperatures, some systems require antifreeze (glycol mixture) to avoid freezing inside the water loop.
Aurashu recommends:
Ethylene glycol or propylene glycol solutions (10–35%)
Avoid excessive glycol concentration to prevent viscosity-related performance loss
3. Recommended Water Treatment System
To ensure long-term system stability, Aurashu advises using:
Softening or anti-scaling devices (for hard water areas)
Closed-loop water treatment with corrosion/scale inhibitors
Multi-stage filtration (mesh filter + Y-filter + magnetic dirt separator)
Automatic dosing system (for inhibitors or biocides)
Periodic water-quality testing (every 6–12 months)
4. Consequences of Poor Water Quality
Ignoring water quality requirements may lead to:
Reduced heating/cooling capacity
Higher energy costs (5–25% increase)
Compressor overload alarms
Heat exchanger blockage
Corrosion and leakage
Shortened equipment life
In severe cases, exchanger replacement may be required—expensive and avoidable.
5. Aurashu’s Support
Aurashu provides:
Pre-installation water quality evaluation
Tailored water treatment recommendations
Long-term maintenance plans
Smart monitoring options for large systems
By ensuring proper water quality, users can maximize the efficiency and reliability of Aurashu’s integrated modular heating units.
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